Tempering furnace
Time：2024/7/8 18:33:21Clicks：207
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NO:
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project
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parameter
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remarks
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one
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Overall machine size
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L22340mm*W2300mm*H2600mm
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Including feeding and discharging machine
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2
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Baking area size
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L14000mm*W15400mm*H820mm
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Heating zone
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three
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Input power
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AC380V/50Hz 3-phase 5-wire
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four
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Total switching current
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250A/380V
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Leakage switch
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five
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rated power
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208kw
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six
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Constant temperature power
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83kw
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Working hours at constant temperature of 150℃
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seven
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Number of temperature zones
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14 temperature zone
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1000mm per temperature zone
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eight
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temperature range
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60℃ - 150 ℃
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nine
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Temperature uniformity
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150 ℃ ± 3℃
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10
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chain pitch
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25.4mm
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PCB spacing
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11
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PCB thickness
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0.6mm-4.0mm
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12
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PCB ruler inch
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350mm*350mm-630mm*730mm
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13
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Width of plate entry
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Min:350mm,Max :630mm
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14
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Baking temperature
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Segmented at 60℃-150℃
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15
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Baking time
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180 minutes
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16
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Energy production
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6p n l/min
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17
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Overall weight
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10500kg
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1.2 Parameter Table for Power Ratio Configuration of the whole machine: (unit: Kw)
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sequence
one
stage
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sequence
2
stage
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sequence
three
stage
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sequence
four
stage
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sequence
five
stage
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sequence
six
stage
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sequence
seven
stage
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Wind power rate
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Power transmission rate
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Feeding and discharging machine
power
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Exhaust power rate
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Cooling work rate
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Total contract
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24
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24
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24
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24
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24
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24
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36
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21
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2.2
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one
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2.2
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1.2
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208
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1. 3 Machine body configuration
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NO :
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project
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material
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craft
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one
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Structural form of organism
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Tunnel type
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2
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Body support
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50 mmX 5 0 mm national standard square pipe
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High temperature powder spray coating, gray color.
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three
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Body shell
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A3 steel plate
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High temperature powder spray coating, white color
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four
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Furnace liner
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8K mirror stainless steel
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five
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Circulating air duct
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stainless steel
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six
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insulating layer
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80 mm high density warm cotton
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seven
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Outer insulation of furnace liner
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Ceramic thermal insulation tape
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1. 4 Clamping-type loading and conveying system
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NO :
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project
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material
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remarks
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one
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Conveying chain
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Stiffened 4 rows 20 8 b
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The pitch is 25.4 mm.
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2
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Page-turning shelf
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Stainless steel double U-shaped frame
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Assembled v type
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three
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Power assembly
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Taiwan retarder +RV 11 0 retarder
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four
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feeder
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Taiwan deceleration motor+synchronous belt
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five
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Discharging machine
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Taiwan deceleration motor+synchronous belt
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1. 5 Heat generation and wind transport system
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NO :
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project
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material
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remarks
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one
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heating element
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Energy-efficient Ni-Cr alloy heater
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Layout
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2
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Air blower
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1. 5 kw electrical machine in Taiwan.
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High temperature resistant motor
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three
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Circulating air filter
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metal net
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Washable
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three
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Fresh air inlet
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Stainless steel damper+metal filter
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Interface φ 100 mm
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four
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Exhaust gas outlet
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Stainless steel damper
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Interface φ 100 mm
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five
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Solvent condensate oil collection
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stainless steel
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1. 6 Exhaust air of the whole machine
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NO:
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project
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parameter
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remarks
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one
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Exhaust air volume of the whole machine
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85 0 0 m 3/ h
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2
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Exhaust air volume of feed section
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16 0 0 m 3/ h
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1 interface φ 150 mm
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three
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Exhaust air volume of heating section
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42 0 0 m 3/ h
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14 joints φ 100mm
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four
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Exhaust air volume of cooling section
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27 0 0 m 3/ h
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3 joints φ 150 mm
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five
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Wind speed of exhaust main pipe
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13 m/ s
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User provided
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1. 7 Control system is integrated with electric and pneumatic configuration:
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NO:
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project
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material
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remarks
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one
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touch screen
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Weinview 10 inches
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2
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Master PLC
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Mitsubishi PLC
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three
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communication module
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Mitsubishi
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four
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frequency changer/inverter
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Mitsubishi
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five
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cylinder
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Yadeke
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six
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solid-state relay
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Taiwan Province FOTEK
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seven
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Phase sequence protector
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Taiwan Province FOTEK
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eight
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temperature controller
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OMRON
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nine
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circuit breaker
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Schneider
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10
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Ac contactor
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Schneider
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11
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overcurrent protection
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Schneider
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12
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overtemperature protection
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Kekun
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13
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overheating protection
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Schneider
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14
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intermediate relay
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OMRON
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15
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temperature sensor
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WZP
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16
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Photoelectric switch
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OMRON
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17
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Electronic current detector
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CAG
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18
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travel switch
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OMRON
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19
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Smart electric meter
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20
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Total leakage switch
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Delixi
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8. Machine maintenance
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project
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Preserve the internal contents
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time
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Furnace air filter
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Metal filter, high pressure cleaning
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30 days
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Furnace fresh air filter
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Metal filter, high pressure cleaning
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30 days
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Discharge section cooling fan
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Inspection/cleaning
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15 days
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Electric damper for waste gas discharge port
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Inspection/cleaning
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15 days
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Temperature sensor
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check
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15 days
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Furnace body cavity
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clean
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30 days
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bearing chock
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Add lubricating oil
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30 days
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Chain/gear
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Add high temperature lubricating oil
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30 days
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Main conveyor motor
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Check the oil level in the gearbox.
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6 months
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Main transmission reducer
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Check the oil level in the gearbox.
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6 months
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Feed/discharge belt
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broken or damaged
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Replace according to the degree of damage
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